Archive: Jun 2020

5 Benefits of Compressed Air Energy Storage

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Compressed air energy storage (CAES) offers a method for storing compressed air within a sealed enclosure. Storage in a compressed air system allows users to supplement energy usage during high-demand periods, enhances air quality, and maintains system stability. The energy is recovered by allowing the air to decompress through a turbine. Heat that is released during expansion can be reused for added energy efficiency.

What is Compressed Air Energy Storage?

compressed-air-energy-storageCAES can be used for large-scale energy storage, in which the air is stored in pressurized storage tanks or underground caverns. Pressurized air is pumped into the enclosure using a compressor and stored until the energy is needed. The stored energy is retrieved by allowing the air to expand, which pushes high-pressure air through a turbine to create electricity.

The expanding air cools significantly and must be heated before it is passed through the turbine. This can be affected using either diabatic or adiabatic methods. 

  • The diabatic method uses fuel to heat the air prior to discharging it into the turbine. 
  • The adiabatic technique stores heat generated during the initial compression phase and applies that heat to the air during expansion, thereby increasing the air temperature without expending any additional energy. 

The adiabatic method is more energy efficient and is also emission-free, but the process requires advanced thermal storage techniques that are not readily available. A number of isothermal CAES methods are currently being researched as a means to control the heating and cooling processes in a more energy-efficient fashion.

History of CAES

CAES was originally established at a plant in Huntorf, Germany in 1978. The plant is still operational today, and has a capacity of 290 MW. The compressed air is stored in underground in retired salt mines and used to supplement the energy grid during peak usage. The only other large scale CAES plant in the world was established in 1991 in McIntosh, Alabama. This system also uses underground salt caverns for compressed air storage, and has a capacity of 110 MW.

Although excavated salt mining caverns are not readily available in all geographic locations, recent research has shown that other formations of porous and permeable rock may serve the same purpose. Scientists hope to expand the use of CAES from load-shifting to a more active source of large-scale clean energy production. In addition, engineers are already working on technology to expand the use of CAES for small-scale, off-grid operations.

How Does CAES Work?

The CAES process is relatively simple, though it requires highly specialized equipment. Electricity from the public electrical grid or renewable power sources is used to power a compressor, which pumps air into a storage container. For large scale power storage, the pressurized air is stored in underground caverns, but small scale operations may store compressed air in specialized storage tanks. When electricity is needed, the compressed air is released from the holding tank and heated using either stored heat from the compression process or heat generated from burning fossil fuels. The compressed air expands quickly, passing through the turbine to generate electricity.

The amount of energy held by the compressed air is based on the density of the air. The cavern or storage tank must therefore be capable of withstanding the extreme pressure and air density. For this reason, strong and durable carbon fiber is typically used to store compressed air in small scale CAES operations.

Benefits of Compressed Air Energy Storage

CAES offers a broad range of benefits for energy storage in a variety of applications. The five key benefits of CAES include energy savings, better air quality, improved pressure stability, reduced maintenance costs, and enhanced compressor service life.

Increased Energy Savings

CAES is used to enhance storage for peak demand periods, thereby reducing the load on the electrical grid. This allows energy companies to provide sufficient energy for the entire service area without the need for added energy production during peak usage. Used on a smaller scale, CAES can reduce dependency on the electrical grid, thereby reducing energy charges and operational overhead. In addition, CAES stores pressurized air, mitigating the need purchase and power a completely separate compressor.

Enhanced Air Quality

CAES produces significantly lower CO2 emissions than other energy production methods. Using adiabatic processes, emissions can be reduced to nearly zero. Coupled with reduced reliance on fossil fuel-powered grids, CAES offers an eco-friendly energy solution.

Improved System Stability

The use of CAES as a supplemental energy source helps to enhance power grid stability during peak times or surges in electrical use. This places less strain on the electrical infrastructure and helps to reduce emissions and improve energy reliability. For smaller scale operations, compressed air energy storage allows for more reliable and stable electrical production.

Reduced Maintenance Costs

CAES systems require very little maintenance when compared with other energy production methods. When used in small-scale energy production, compressed air storage reduces compressor maintenance frequency, which in turn reduces maintenance costs.

Extended Air Compressor Lifetime

Since CAES systems store compressed air, the compressor does not have to run as frequently. This reduces overall wear on the compressor and extends its service life. Storage of compressed air also allows the compressor to fully unload before it has to start again and reduces short cycling. The control strategy for CAES systems can be further simplified through the sequencing of multiple compressors.

Energy Storage Solutions From Compressed Air Systems

Compressed Air Systems offers a range of air compressors and storage systems to meet your operational needs. Adequately sized compressed air storage tanks can offer low-cost energy production without the need to operate another compressor. To learn more about our compressed air energy storage solutions, please contact us today.

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The Role Air Compressors Play in Pandemics

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Clean air is a matter of health even in the best of times, and nowhere is that truer than in the hospital setting where people can be exposed to a wide range of pathogens as they struggle to recover from the ones that brought them there in the first place. Sanitation, from surfaces to the air, is given utmost priority. The respiratory air supplied to patients via machine ventilation has to be completely clean and free from humidity, oil, dust, and pathogens. Hospitals, intensive care units, and emergency rooms rely on medical compressed air every day, and they’ve seen an increased need for it as they treat COVID-19 patients.

These compressed air systems are highly regulated and carefully designed to purify the air even in the most extreme circumstances and environments. They’re trusted around the world, and they are playing an especially vital role during this pandemic.

Do Compressed Air Systems Assist in the Spread of COVID-19?

They’re not helping to spread it—they’re helping to stop it. According to the World Health Organization (WHO), COVID-19 is not airborne. Instead, as was discovered in the early days of the pandemic, it’s spread through the droplets from coughs and sneezes, which can be left on surfaces or spread directly from person to person. There has been no evidence to show that air compressors spread coronavirus, and these machines are still important tools for saving lives in the hospital every day.

By design, air compression is violent for microorganisms. If viruses and bacteria are present in the air as they enter the compressor, they’re extremely unlikely to survive. This is why:

compressed-air-filtrationThe air has to pass through panel filters and intake filters when it enters the air compressor. In almost any environment, certainly hospitals included, there are a variety of microorganisms in the air, which is why this inline coalescing filtration is in place. It removes a huge number of contaminants.

To fight their way through that filtration, contaminants would have to remain in aerosol form, which they would have a hard time doing. During compression, the air is heated to a high temperature very quickly. Depending on the type of compressor, that temperature can go above 300 °F. Even the lower-temp oil-flooded rotary screw compressors are still plenty hot, as they operate at a minimum of 180 °F.

Fortunately, research shows that most coronaviruses die before the temperature gets to 150 °F, and all of them are inactive by 200 °F. The air compressor creates an inhospitable environment for pathogens; the air is clean and clear by the time it reaches the person (in the medical setting) or the product (in the food and beverage industry).

Following Best Practices

As with any piece of equipment, air compressors have to be carefully maintained to continue working properly. To that end, a strict maintenance program is required for all compressed air systems used in food and pharmaceutical applications.

During the pandemic, as during more typical times, these maintenance procedures remain the same. Shutdowns should not be an excuse to postpone necessary inspections and repair. Because air compressors are essential, the mechanics who service them are essential, too, and you still have access to these professionals.

Using only proprietary spare parts and performing proper upkeep for the system will ensure the filters are working as they should, and COVID-19 and other pathogens will not be able to pass through the compressed air. Work with a trusted mechanic to ensure your air compressors are in top condition.

Contact Us for the Air Compressors You Need During This Time

Since 1963, Compressed Air Systems has been serving Florida with air compressor inspection, repair, maintenance, and installation. In that time, we’ve worked on a variety of air compressor models from all the leading brands, and we’ve built long-lasting relationships with customers who rely on compressed air to do their jobs safely and effectively.

When the government awarded a ventilator project to General Motors, the company reached out to us to provide compressed air breathing filtration packages. We were proud to work with GM and contribute to the fight against COVID-19, and, thanks to our years of experience, we were able to provide a quick solution for this critical endeavor. We stand ready to rise to the challenge if and when we can offer more assistance.

If you have any questions about air compressors in general or about the role they play during pandemics like COVID-19, please contact us. Compressed Air Systems is here to ensure the longest possible life for your air compressor.

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