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Author Archives: Compressed Air Systems

  1. The Pros & Cons of Buying a Used Air Compressor

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    Air compressors are vital equipment for many industries and, when purchased new, can be very costly. Purchasing a used air compressor can offer a lot of benefits. However, there are a number of factors to consider to ensure you end up with a high-quality machine. Perhaps the most important aspect of purchasing a used air compressor is finding a supplier with stringent quality assurance processes. 

    For example, the used vendor should detail their testing procedures and should offer a purchase guarantee. Ideally, the used air compressor supplier has extensive experience in pneumatics and service components in-house. If you’re deciding whether a used air compressor is right for you, we’ve compiled a list of pros and cons, which we expand on in our eBook, “A Buyer’s Guide for Used Air Compressors.”

    Download A Buyer's Guide for Used Air Compressors

    Pros

    Depending on your situation and requirements, there are a number of significant benefits to choosing a used air compressor, including:

    • Cost-effectiveness: Used air compressors can save you a lot of money compared to purchasing a new machine. Even the best equipment can malfunction or break, and the cost of a new unit might not always be within the budget. Used air compressors from a reputable dealer can provide you with years of reliable service at significant cost savings.
    • Lack of initial depreciation: Any new machinery immediately depreciates in value after it’s purchased. Used air compressors have already depreciated in value, so you can enjoy the benefits of a lower-cost machine without dealing with this initial investment depreciation.
    • Pre-purchase knowledge of wear: Reputable sellers are familiar with the machine’s past usage and can provide you with records of it. You will be able to see how the machine was used in the past, how it was maintained, and the wear level of its integral parts before purchasing.
    • Excellent temporary business solution: Due to the high durability of air compressors in general and the significant cost savings of used models, they make highly effective quick fixes for challenging situations. If you require air compressors for your business, purchasing used allows you to quickly access an affordable solution while you consider when and which type of new model to purchase in thefuture. 

    Cons

    There are some drawbacks to purchasing used air compressors that should be considered as well. For example, there can be a limited selection of used models available and it can be challenging to source the specific type you need. Some other drawbacks include:

    • Limited warranty options: While it is sometimes possible to find used equipment with an available or extended warranty, that is not always the case. There are fewer options available to protect you from the repair or replacement costs with used machines. However, reputable sellers will offer a money-back guarantee period for used air compressors.
    • Increased maintenance requirements: Performing regular maintenance on used air compressors is crucial for extending their lifespan and guaranteeing reliable service. Compared to a new unit, you might have to replace parts more frequently or factor in more maintenance downtime.
    • Decreased longevity: While most air compressors are built to last 10 to 15 years or more, purchasing used means that it’s difficult to determine how long your equipment will last. Obtaining a detailed service record is crucial for understanding how long your machine was used and how well it was maintained. After you purchase, performing regular audits and machine upkeep will sustain its lifespan. 

    Purchase With Confidence From Compressed Air Systems

    Compressed Air Systems has over 55 years of experience servicing and selling pneumatic tools. We understand the challenges of deciding between new and used compressors and help our customers make the best choice for their business. Our extensive quality assurance protocols for all used equipment include several hours of test-running to ensure they maintain pressure and a thorough evaluation of all air compressor components.

    Additionally, all of our used air compressors are backed by a 30-day money-back guarantee. To learn about more vital factors to consider when purchasing a used air compressor, download our free eBook, “A Buyer’s Guide for Used Air Compressors.” To talk to our experts about your compressed air system needs, contact us today. 

  2. Top 3 Advantages of Using Stainless Steel AQUApipe

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    If your industry requires compressed air, you know what an expensive inconvenience it is when you have to deal with power loss or faulty piping. Even a small hole or miscalibration can cause a significant increase in energy costs. To prevent this, it’s important to choose the correct air compressor piping for your system. While there are many piping choices, stainless steel presents significant advantages to the consumer.

    In this blog, we will discuss the benefits of using stainless steel pipes in your compressed air system. We’ll also discuss the advantages provided by AQUApipe, a Press stainless steel solution from Compressed Air Systems.

    The Benefits of Stainless Steel Piping

    Selecting the right type of air compressor piping will ensure your system performs optimally. Using high-quality pipes that can resist risk factors found in your operation will ultimately reduce long-term maintenance costs, improving the total cost of ownership for your compressor equipment. Some of the most widely used air compressor pipes are made from materials that are prone to rust and corrosion, such as black iron pipe (commonly called black pipe).

    As such, stainless steel piping is becoming a preferred choice to prevent corrosion in air compressor systems. Stainless steel exhibits the strength and durability found in black pipe, but with fewer drawbacks. Stainless steel piping is also easier to weld than black pipe.

    Some of the properties of stainless steel piping include:

    • Lightweight
    • Corrosion-resistant
    • Difficult to damage or break
    • Long service life
    • Low maintenance

    When selecting stainless steel pipes for your air compressor, there are some factors to keep in mind. Threaded stainless steel pipes tend to gall and freeze, so it’s better to use solutions with press and grooved connections to avoid this problem. Otherwise, maintenance and disassembly can get cumbersome.

    The experts at Compressed Air Systems have created our proprietary AQUApipe stainless steel pipe solution with unique design elements that provide advantages over other stainless steel pipe options.

    Why Use AQUApipe?

    AQUApipe is a stainless steel piping system used for process fluids and gases. If you’re considering stainless steel piping for your air compressor system, AQUApipe is a superior choice for these three reasons:

    1. Cost-effectiveness. AQUApipe offers the most economical 304/316 stainless steel pipe, and fitting sizes from 0.5” to 10″.  In addition, it features press fittings that can be installed in under one minute and don’t require expensive tooling. This design has resulted in a 50% reduction in installation costs compared to traditional methods.
    2. Long-term reliability. Using a simple and robust connection with built-in sealing and an extended fitting sleeve, the AQUApipe system is built for longevity. It has numerous long-lasting material and seal options to accommodate the conveyance of nearly any liquid or gas.
    3. Short installation and repair times. Due to its flameless clean system, repair and installation times are greatly reduced compared to traditional stainless steel piping installation methods. Pipes from 0.5” to 4″ utilize a quick-press installation method, and 5″ to 10″ pipes feature a fast and simple clamshell connection.

    Main Applications of AQUApipe

    AQUApipe provides an optimal stainless steel pipe solution in numerous applications. Thanks to a versatile range of seal and material options, AQUApipe can handle virtually any liquid or gas. Some typical applications for AQUApipe include:

    • Acid solutions
    • Caustic solutions
    • Chemicals
    • Chilled or cooling water
    • Compressed air and inert gases
    • DEF
    • Hot water
    • Hydraulic oils
    • Low-pressure steam (15 psi maximum)
    • Process water
    • Vacuum
    • Waste waters
    • Drinking Water (NSF-61 & 372 approved)

    AQUApipe features thoughtful design elements that make it easily adaptable to a wide range of applications. The strength and longevity of stainless steel make it an excellent, economical choice, and AQUApipe delivers all the benefits of stainless steel, without drawbacks such as lengthy installation time or thread galling. The AQUApipe system can easily be adapted to any existing pipe system and equipment.

    About Compressed Air Systems

    Whether you need to purchase a complete air system or simply repair an old one, Compressed Air Systems has the advanced expertise and innovative solutions to meet your needs. We offer a broad portfolio of compressed air solutions, including:

    • Air compressors
    • Air dryers (including desiccant air dryer options)
    • Bell reducers
    • Compressor drain traps
    • Condensate drains
    • Horizontal air receivers
    • Industrial vacuum cleaners
    • Quick couplings
    • Threaded floor flanges

    To see how our AQUApipe solutions can improve the service life of your air compressor system, or to inquire about any of our other products, please contact us today.

     

  3. The Role of Differential Pressure Gauges in Maintaining Air Quality

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    What Is a Differential Pressure Gauge?

    differential pressure gauge on white backgroundDifferential pressure—also referred to as DP or ∆p—describes the difference in pressure between two specified points. In process systems, unexpected fluctuations in this value can mean a component needs maintenance, repair, or replacement. For this reason, knowing and understanding current DP levels is essential to ensuring equipment remains in proper working order and operations proceed smoothly. 

    One of the primary tools used for this purpose is differential pressure gauges—also known as differential pressure indicators. These instruments are designed specifically to measure the difference in pressure between two pressure points or connections within a system and provide a visual indication of the results. 

    Monitoring Air Filter Status Using a Differential Pressure Gauge

    The filter is a key component of many compressed air systems. It removes contaminants from air coming into the system to ensure the air exiting the system is clean and safe for use. Its function results in a natural difference in pressure between the inlet and outlet sides. However, as it becomes clogged over time, the differential pressure increases. 

    System operators can use a differential pressure gauge to monitor this change and determine if and when their filter system has reached the point where it must be replaced. There are many benefits to using this filter monitoring method over others, such as helping operators remain aware of the current status of their filter and encouraging operators to replace filters once they exceed the manufacturer-recommended operating life.   

    Common Misunderstandings About Differential Pressure Gauges

    Differential pressure gauges are often fitted to the filter housings of compressed air systems to facilitate filter status monitoring operations. Despite their ubiquity, there are many misunderstandings about them. Below, we debunk some of the most common myths.

    Myth 1: Differential pressure is an indication of air quality. Therefore, a DP gauge is an air quality indicator.

    Fact: Filters are used to remove contaminants from the air flowing into compressed air systems. Differential pressure is directly related to the condition of the filter element (i.e., more contamination buildup means more differential pressure between the inlet and outlet sides). However, it is not directly related to the quality of the outgoing air (i.e., high or low differential does not mean more or less contaminants in the outgoing air). 

    Myth 2: My filter has a differential pressure gauge to indicate when I should change my filter element.

    Fact: Compressed air filters are often fitted with a DP monitor or indicator. However, these elements are not considered true DP gauges; they are typically less accurate (±25%) and uncalibrated. As such, they should only be used as a premature blockage indicator rather than a service indicator. 

    Myth 3: Compressed air filter elements should only be changed when the differential pressure increases.

    Fact: In compressed air systems, differential pressure is a measurement of pressure loss. The air compressor must often operate at higher pressures or for long periods of time to overcome differences in pressure, which can show fluctuations in differential pressure regardless of the condition of the filter element. In addition, any holes or tears in the filter would prevent the differential pressure from registering a change, even if the filter were clogged. 

    Differential Pressure Gauges: Keeping Your Air Quality in Check

    Differential pressure gauges are invaluable tools for monitoring air filter status, which, in turn, is essential to ensuring a compressed air system maintains high air quality standards. To learn more about compressed air filters and other system elements, turn to the experts at Compressed Air Systems.

    Our eBook, How to Properly Maintain Compressed Air Filter Elements, provides a comprehensive overview of compressed air filters and how and why to maintain them.

  4. Why Is the Demand for Portable Generators Spiking?

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    Typically small, lightweight, and wheeled, portable generators are a practical solution for operations that involve multiple locations or require the movement of equipment in and around different areas of a single location. While these units have long served as tools in a wide range of industrial, commercial, and residential applications, the demand for them has grown significantly over the past year. 

    Factors Contributing to the Portable Generator Demand Spike

    Airman industrial portable generator on a trailorPortable generators are essential for situations where there is no reliable permanent power source available, such as remote job sites or disaster-stricken areas. While they are regularly used for normal operations in the former situation (e.g., agricultural or construction sites), they are generally only used for emergencies in the latter situation (e.g., extreme weather or other catastrophic event response). 

    The recent spike in demand for portable generators is likely attributed to two primary factors, both of which have led to an increase in emergency response efforts:

    • Natural Disasters: The 2020 Atlantic hurricane season was the most active on record, with a record-breaking 29 storms. The increased storm rate has led to a significant rise in the demand for portable generators as more and more people take precautions to avoid losing power in vulnerable areas.  
    • COVID-19: The spread of COVID-19 has led to a substantial rise in hospitalizations. However, many hospitals do not have the resources to handle the patient surge. In response, temporary field hospitals have been set up to manage the overflow. Since these sites are generally not constructed in areas designed for healthcare operations, they often require the use of portable equipment, such as generators, to facilitate patient treatment. 

    Advantages of Portable Generators

    Compared to non-portable generators, portable generators offer a number of advantages, such as:

    • Greater convenience. Portable generators allow for power on the go. This ability enables workers to power their equipment and tools wherever they’re needed. 
    • Lower noise generation. Portable equipment often generates less noise than non-portable variations since it produces and provides less power, which results in a lower risk of auditory injury in workers and passersby.  
    • Smaller footprint. Portable generators come in a wide range of shapes and sizes, many of which have a compact and lightweight design. These characteristics result in a smaller footprint, which saves on space requirements during use and storage.
    • Broader versatility. There are many variations of portable generators available. This wide selection makes it easier for industry professionals to choose one that suits their needs, whether they require small power capacities for small-scale operations or big power capacities for heavy-duty operations. 

    Portable Generators for Sale at Compressed Air Systems, Inc.

    Portable generators play an essential role in many normal and emergency operations. Air compressors are a type of power generator used to power air-powered tools and equipment. For portable air compressors you can trust, turn to the experts at Compressed Air Systems. Whether you’re looking for a new or used portable air compressor, we have the expertise to help you find the right unit for your needs. 

    To learn more about our air compressor product and service offerings, contact us today. 

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  5. 5 Benefits of Regularly Changing Compressed Air Filter Elements

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    Compressed air is critical to an extensive range of industrial and manufacturing processes, including fuel combustion applications, pneumatic tools, filtration systems, metalworking, chemical and petrochemical processing, injection molding, and many others. To ensure optimal air movement and prevent the risk of contamination by particulate matter, compressor systems are typically fitted with a filtration system. These systems require regular maintenance, and compressed air filter elements must be replaced periodically to keep the system operating safely and efficiently.

    Why Should I Change My Compressed Air Filter Element?

    Various sized compressed air filters on white table

    Compressed air filtration systems typically incorporate a coalescing filter, a dry particulate filter element, or a combination of both. Coalescing filters pull oil and water droplets from the air, while dry particulate filters trap particulate matter such as dust particles and microbes. Both methods require the use of a removable filter element, usually in the form of a cartridge. Due to the harsh conditions typical in an industrial compressed air filtration system, a filter element must be able to withstand:

    • Broad pressure fluctuations
    • Extreme temperatures
    • Varying air speeds
    • Corrosive chemicals
    • Extreme humidity variation

    Over time, these conditions cause degradation of the filter element, damaging its ability to properly remove contaminants. To ensure optimum performance, filter media must be replaced regularly. 

    Benefits of Regularly Changing Filter Elements

    Every air filter element has a finite service life, and the manufacturer will typically recommend a specific time frame within which to change the filter to guarantee optimal air quality. Violation of your filter manufacturer’s recommendations can result in several problems, including:

    • Production inefficiency and damage to system components
    • Poor product quality
    • Increased downtime and operational overhead
    • Unhealthy work environment, which can result in employee injury, illness, absence, and legal claims
    • Consumer safety risks due to product and process contamination

    While changing your compressed air filter elements may seem a minor concern, regularly replacing your filters offers numerous benefits, including:

    Safer Equipment Operation

    Regularly changing your filters ensures that equipment, personnel, and processes downstream from your filtration element are protected from unwanted contaminants. This will keep your employees from being exposed to unsafe conditions due to poor air quality, overheating equipment, or system malfunctions.

    Reduced Operational Costs

    When you change your filter elements regularly, you reduce your risk for system problems that can result in inefficiency, costly repairs, and downtime. Without appropriate filter maintenance, your compressor system has to work harder to provide adequate airflow. This causes excess wear on the compressor and high energy usage, which increases overall operational costs and decreases the service life of the compressor.

    Increased Productivity and Profitability

    Changing your filters regularly allows you to increase your facility’s productivity and profitability. With filtered, unobstructed airflow, your system will operate with a greater degree of efficiency.

    Protection of Adsorption Dryer Beds

    Using a fresh filter allows adsorption dryer beds in desiccant systems to operate with the highest degree of efficiency. With less oil and solid particulate matter in the compressed air flow over the beds, they can operate with a greater degree of effectiveness.

    Peace of Mind

    When you change the filter element on your compressed air system, you can rest assured that your system is operating with the highest degree of safety and efficiency. Your system will operate more smoothly, and your employees will enjoy a safer, cleaner work environment.

    Quality Air Compressor Filter Elements by Compressed Air Systems

    To ensure that your air compressor system is in optimal operating condition, it is critical that you perform regular filter element changes. At Compressed Air Systems, we have more than 40 years of experience helping customers find the right compressed air filter elements for use in nearly every industry. Our knowledgeable professionals are available to help you find the best air compressor filter for your system.

    Our eBook, How to Properly Maintain Compressed Air Filter Elements, provides a comprehensive overview of compressed air filters and how and why to maintain them.

  6. The 5-Step Breathing Air Purification Process

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    Breathing Air Requirements and Regulations

    Since the Clean Air Act of 1970, CSA and the Occupational Safety and Health Administration (OSHA) have set air quality guidelines to protect workers in a variety of industries. Certain sectors with unique risk factors, such as chemical exposure, may need to follow stricter regulations. Many commercial and industrial systems include surveillance alarms, like carbon monoxide detectors, and purification devices. 

    These guidelines all have one goal: To ensure consistent, reliable breathing air quality.

    Common Compressed Air Contaminants

    Some of the most common contaminants of ambient air include:

    • Oil
    • Water vapor
    • Carbon monoxide
    • Dirt

    The breathing air purification process is designed to remove common air contaminants. To circulate pure air throughout the structure, multiple air compressors must be positioned around the area.

    The Five Step Purification Process

    The process of purifying breathing air consists of five major steps.

    1. Removing Liquid Oil 

    An air compressor can remove oil droplets as small as 0.01 parts-per-million (ppm). During this process, compressed air flows through a blended-fiber coalescing filter.

    2. Removing Water Vapor and Liquid breathing air purification process

    In the second step, a compressed air dryer will remove water vapor and liquid using a refrigerated dryer or a desiccant air dryer, depending on the environment. Different types of dryer models can achieve dew points ranging from -40°F to 32°F.

    Desiccant dryers will typically contain one or two beds of desiccant materials, such as silica gel, activated alumina, or molecular sieves. These materials work by absorbing vapor from the air.

    For moist environments, a dual-tower desiccant dryer is optimal. These dryers use a sensor or an electric timer to control air flow through each tower. As one tower regenerates its desiccant bed, the other tower dries the compressed air. This two-part system allows for a continuous stream of dry air.

    3. Converting Carbon Monoxide (CO) to Carbon Dioxide (CO2)

    After liquid has been removed from the air, a catalytic converter will oxidize CO to CO2, thus drawing oxygen from the air. The reaction process follows this pattern: 2CO + O2 = 2CO2.

    This step must occur after moisture and other contaminants have already been removed—otherwise, the conversion won’t be efficient. After air has gone through a compressor or aftercooler, its relative humidity levels are typically near 100%. The humidity level must lower before the air can go through the catalytic conversion.

    4. Removing Hydrocarbons 

    Hydrocarbon, also known as oil mist, is a type of contaminant that can make the air taste and smell unusual. Hydrocarbons are non-toxic, but many people find the effect uncomfortable and it could lead to performance dips. To remove the contaminant, the compressed air stream must flow through an activated carbon filter.

    5. Filtering Out Solid Particulates 

    In the last step of the breathing air purification process, the air passes through another filter. This filter removes any residual desiccant dust from inside the system.

    The Expert of Air Purification

    For over five decades, Compressed Air Systems has been the leading expert in air purification. We rent, sell, and service air compressor systems for all industries and environments. Our experienced team can help you find a system that is affordable and perfectly fits your intended application.

    At CAS, we understand safety and comfort are paramount, which is why we offer custom solutions for air compression systems. Contact us today to learn more about our breathing air services and products. 

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  7. The Role Air Compressors Play in Pandemics

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    Clean air is a matter of health even in the best of times, and nowhere is that truer than in the hospital setting where people can be exposed to a wide range of pathogens as they struggle to recover from the ones that brought them there in the first place. Sanitation, from surfaces to the air, is given utmost priority. The respiratory air supplied to patients via machine ventilation has to be completely clean and free from humidity, oil, dust, and pathogens. Hospitals, intensive care units, and emergency rooms rely on medical compressed air every day, and they’ve seen an increased need for it as they treat COVID-19 patients.

    These compressed air systems are highly regulated and carefully designed to purify the air even in the most extreme circumstances and environments. They’re trusted around the world, and they are playing an especially vital role during this pandemic.

    Do Compressed Air Systems Assist in the Spread of COVID-19?

    They’re not helping to spread it—they’re helping to stop it. According to the World Health Organization (WHO), COVID-19 is not airborne. Instead, as was discovered in the early days of the pandemic, it’s spread through the droplets from coughs and sneezes, which can be left on surfaces or spread directly from person to person. There has been no evidence to show that air compressors spread coronavirus, and these machines are still important tools for saving lives in the hospital every day.

    By design, air compression is violent for microorganisms. If viruses and bacteria are present in the air as they enter the compressor, they’re extremely unlikely to survive. This is why:

    compressed-air-filtrationThe air has to pass through panel filters and intake filters when it enters the air compressor. In almost any environment, certainly hospitals included, there are a variety of microorganisms in the air, which is why this inline coalescing filtration is in place. It removes a huge number of contaminants.

    To fight their way through that filtration, contaminants would have to remain in aerosol form, which they would have a hard time doing. During compression, the air is heated to a high temperature very quickly. Depending on the type of compressor, that temperature can go above 300 °F. Even the lower-temp oil-flooded rotary screw compressors are still plenty hot, as they operate at a minimum of 180 °F.

    Fortunately, research shows that most coronaviruses die before the temperature gets to 150 °F, and all of them are inactive by 200 °F. The air compressor creates an inhospitable environment for pathogens; the air is clean and clear by the time it reaches the person (in the medical setting) or the product (in the food and beverage industry).

    Following Best Practices

    As with any piece of equipment, air compressors have to be carefully maintained to continue working properly. To that end, a strict maintenance program is required for all compressed air systems used in food and pharmaceutical applications.

    During the pandemic, as during more typical times, these maintenance procedures remain the same. Shutdowns should not be an excuse to postpone necessary inspections and repair. Because air compressors are essential, the mechanics who service them are essential, too, and you still have access to these professionals.

    Using only proprietary spare parts and performing proper upkeep for the system will ensure the filters are working as they should, and COVID-19 and other pathogens will not be able to pass through the compressed air. Work with a trusted mechanic to ensure your air compressors are in top condition.

    Contact Us for the Air Compressors You Need During This Time

    Since 1963, Compressed Air Systems has been serving Florida with air compressor inspection, repair, maintenance, and installation. In that time, we’ve worked on a variety of air compressor models from all the leading brands, and we’ve built long-lasting relationships with customers who rely on compressed air to do their jobs safely and effectively.

    When the government awarded a ventilator project to General Motors, the company reached out to us to provide compressed air breathing filtration packages. We were proud to work with GM and contribute to the fight against COVID-19, and, thanks to our years of experience, we were able to provide a quick solution for this critical endeavor. We stand ready to rise to the challenge if and when we can offer more assistance.

    If you have any questions about air compressors in general or about the role they play during pandemics like COVID-19, please contact us. Compressed Air Systems is here to ensure the longest possible life for your air compressor.

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  8. 3 Steps to Maintain a Sustainable Surface

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    Historic buildings inevitably develop surface damage over time. Natural accumulation of dirt, mold, and limescale is common, as is graffiti and fire damage. These buildups are not just unsightly, but can hasten structural failures and prove harmful to human health. These challenges often drive efforts to restore or repurpose old buildings.

    This is especially problematic in the area of historic building restoration. Protecting aging structures is essential to preserving our nation’s heritage and also has practical and environmental benefits. For example:

    • Repurposing a building instead of destroying it reduces demolition and construction expenses, including both material and labor costs.
    • Adaptive reuse projects reduce energy use and prevent emissions generated by preparing and transporting new materials.
    • Old buildings can be repurposed and brought up to code much faster than new buildings can be constructed.

    Despite the many benefits, the success of these undertakings depends on effective preservation of the existing structure, which is often fragile and in need of special attention.

    To serve buyers facing such restoration challenges, Compressed Air Systems has introduced a line of IBIX® surface preparation systems designed to remove unwanted dirt, grime, and contaminants. Ideal for delicate or historical structures, these lightweight units apply gentle streams of compressed air to safely and effectively remove buildup.

    How to Protect and Restore Your Surface

    3 Steps to Maintain A Sustainable SurfaceIBIX® units facilitate the three steps necessary to effectively treat and protect historic surfaces. Thoroughly cleaning the surface of buildup is important, but it’s just as essential to sustain and protect the newly-cleaned surface using specially-designed treatments.

    1. Clean

    General-purpose compressed air systems are much too powerful for fragile surfaces. To avoid further damaging the building during treatment, you’ll want to invest in an appropriately-calibrated tool for the job.

    IBIX surface blasters offer an ideal solution for gently cleaning fragile surfaces. Powered by an innovative micro-air abrasion system, these portable units combine restoration-grade abrasion media with a gentle, rotational sanding motion to strip residue—and only residue—from your surface.

    The air compressors themselves are paired with a high-performance drying system to decrease humidity and further protect sensitive surfaces. To ensure that the restoration equipment aligns with your environmentally conscious operation, all compatible abrasion materials include eco-friendly blends of various shells, plants, glass, or gentle chemicals. Formulations are also available to address specific concerns, such as VEGEGRAF—a plant-based blasting medium designed specifically to combat graffiti.

    While the IBIX surface blaster will handle the worst grime and dirt, additional solutions may be necessary. For instance, IBIX DeTag citrus-based wipes can help dissolve stubborn paint markings and graffiti.

    2. Sustain

    Cleaning is only the beginning of restoration. For long-lasting results, seal any porous surfaces so that they resist future buildup. For this task, we recommend IBIX Protect IT 100—a breathable, insulating sealant that repels moisture, dirt, and stains.

    Like other IBIX products, Protect IT is eco-friendly and organic-based, allowing for superior performance without sacrificing sustainability. Protect IT won’t alter the color or appearance of a treated surface, ensuring that it won’t impact any aesthetic design plans.

    3. Prevent

    The final restoration step involves adding preventative coatings that inhibit organic growth such as moss, algae, or fungi. IBIX BioCare products contain natural essential oils and extracts to minimize surface growth without introducing harmful chemicals onto sensitive surfaces.

    Surface Technology Applications

    IBIX products are specifically engineered to care for historical sites, which is why governments trust them for use on some of the world’s most significant buildings and monuments. However, surface care is not limited to these contexts. Other potential applications include:

    • Off-Shore and on-board maintenance. Surface preparation units are very light, so they can easily be stored and used on ships or off-shore facilities that might not accommodate bulkier air units.
    • Oil and gas. Routine abrasive treatments can limit corrosion while also enhancing bond adhesion.
    • Fire and mold treatment. Soot and mold are not limited to historic sites. Our surface prep machines can be used to treat these problems anywhere, without causing additional damage to the underlying material.
    • Planes, trains, and automobiles.  IBIX offers an ideal method for removing rust, soot, and grime from various vehicles. The equipment’s portable nature makes it useful for motor pools, depots, hangars and other common vehicle storage and maintenance sites.
    • Power, steel, and industrial manufacturing facilities. As part of preventative maintenance, compressed air treatments can remove dust, rust, and particulate matter, improving workplace safety while also safeguarding sensitive equipment. Thanks to smooth airflow and reduced velocity, these units are suitable for use on practically any material, including common metals and concrete.

    More specifically, surface preparation systems are commonly applied to the following structural components:

    • Offshore or marine infrastructure
    • Structures exposed to marine salt or chemical environments
    • Immersed metallic structures or structures in splash zone
    • Piping for dredging boats, wastewater plants, and other facilities
    • Railings, valves, and fittings
    • Walls, roofs, and sidewalks

    Industries

    These applications make our new line especially valuable for professionals in the following industries:

    • Marine
    • Building restoration
    • Historic preservation
    • Transportation restoration
    • Plant maintenance
    • Infrastructure
    • Concrete
    • Wastewater and water treatment

    Compressed Air Systems Provides Industry-Leading Solutions

    At Compressed Air Systems, we strive to stay on the cutting edge of pneumatic tools and equipment. Our introduction of the IBIX line demonstrates our commitment to distributing only the most effective units on the market as we cater to a broad range of standard and specialized compressed air needs. In addition to sales, we also provide rental and repair services for all manner of air systems.

    To learn more about how we can put more than 55 years of experience to work for you, get in touch with our team today.

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  9. 7 Applications of Compressed Air in Industrial Fleets

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    Compressed air—i.e., air contained at higher pressures than that of the surrounding environment—plays a critical role in a wide range of industrial applications, including fleet management. For fleet management, industrial vehicle managers, drivers, and technicians rely on compressed air to assist with vehicle maintenance and other essential tasks. Additionally, the vehicles themselves require compressed air to serve as power systems for a wealth of important functions.

    Seven Common Applications of Compressed Air in Industrial Fleets

    Compressed air finds use in several fleet maintenance applications. Seven of the most common applications are:

    1. Under-hood Engine-mounted Rotary Screw Air Compressors

    Optimizing space utilization within a fleet is essential to achieving maximum efficiency and convenience. Under-hood engine-mounted rotary screw air compressors allow industry professionals to mount the equipment beneath the hood, allowing them to save hitch or deck space for other machines and materials.

    2. Generators

    Many fleet managers use compressed air to help generate power for maintenance operations. Both stationary and diesel-driven tow-behind units function excellently as portable generators.

    3. Multi-function Compressors

    Compressors are available in several variations, including compressor/generator power systems, compressor/generator/welder systems, and compressor/hydraulic systems. Multi-function compressors offer fleet staff 6-in-1 power systems that include:

    • Air compressors
    • Generators
    • Welders
    • Battery boosters and chargers
    • Power take-offs (PTOs)
    • Cold climate kits

    Systems like these serve several purposes within an industrial fleet, such as cutting down on vehicle weight, maximizing storage space, streamlining air compression operations, and reducing fuel costs.

    4. Under-deck Compressors

    Under-deck compressed air systems rely on two sources to generate power: the vehicle’s engine and a single power take-off opening. They can produce up to 1,000 cubic feet per minute of air power and provide hydraulic and/or AC power. As they are mounted beneath the industrial vehicle, when employed, they are more aesthetically pleasing than other compressor models.

    5. Hydraulic Pump Combos

    For facilities that work with hydraulic crane trucks, hydraulic pump combos can benefit their operations. A majority of crane trucks need specialized air compression systems that remain separate from the truck engine to maximize field results. Virtually any diesel truck’s fuel system can be altered via the integration of a self-contained hydraulic pump.

    6. Welders

    Compressed air systems facilitate high-frequency DC welding up to 300 AMP. In addition to allowing for portable, on-site welding, such systems also feature auto-speed controls with CV MIG capabilities.

    7. Battery Boosters

    Battery boosters are devices used to jump-start vehicles with discharged or dead batteries. When industrial vehicles are dispatched for critical applications, they are crucial to the success of the project as they minimize the risk of long-term, unplanned shutdown. When choosing a booster, there are several factors to consider for optimal effectiveness in the intended application, including its:

    • Total power output
    • Battery shelf life
    • Amount of electricity output on a single charge

    Fleet and Maintenance Air Compressor Solutions From Compressed Air Systems

    At Compressed Air Systems, we’re proud to offer our customers a range of air compressor systems for industrial fleet and maintenance applications. We carry and distribute some of the industry’s top brands, including:

    • VMAC®
    • VanAir®
    • Compressed Air Systems
    • Kaeser MOBILAIR™ (portable compressors)
    • Champion

    One of our most popular products is the VMAC Underhood™ compressor. As these compressors integrate seamlessly into the design of a truck and fit beneath the hood, they allow organizations to reduce costs and storage utilization compared to traditional portable air compressors. Our clients utilize them for powering:

    • Jackhammers
    • Snow wands
    • Air jacks
    • Lube systems
    • Pneumatic tools

    Mobile Power Systems for Fleet and Portable SystemsDue to our over five decades of experience selling, servicing, and renting pneumatic tools and equipment, many companies turn to us for assistance with their fleet management needs. Our expert team has provided reliable fleet management services to many major companies, including Vactron, Cues, SpaceX, and Sarasota County.

    Interested in learning more about our compressed air solutions? Contact us today or download our eBook, “Mobile Power Systems for Fleet and Portable Systems”, to learn more about compressed air applications in industrial fleets.

    Download the Mobile Power Systems eBook

  10. Industrial Air Compressor Solutions in Florida: Success Stories and Reviews

    Comments Off on Industrial Air Compressor Solutions in Florida: Success Stories and Reviews

    Customer's reviews

    Compressed Air Systems offers compressed air solutions in Florida, and we’re proud to provide high-level service to ensure your systems are operating efficiently.

    Our Success Stories

    Lockheed Martin: Melbourne, FL

    Like many companies, Lockheed Martin wanted to lower utility costs in their facility. Their nitrogen system was costing more than $20,000 a month in storage, fees, and more.

    The engineer in charge of the project wanted to replace that system with an oil-free air compressor and brought the idea to CAS. Sales Manager Kyle Randall took on the assignment and quickly realized there wouldn’t be enough space to install the compressor in the facility. This was going to require a custom solution.

    CAS delivered a turn-key solution:

    • Randall and the CAS team designed a portable room to accommodate the oil-free system
    • The system performed as intended from the first day
    • When tested by third-party lab technicians, no hydrocarbons or particles were found in the air
    • It paid for itself within four months

    Maaco Auto Body Shop: Orlando, FL

    Meanwhile, at Maaco Auto Body Shop, their 30-horsepower air compressor was not performing reliably. The compressor room was too hot; the heat wasn’t being properly ducted away from the area.

    Since Maaco had worked with CAS before, they knew we could help them. Jeff Guzzo, our Orlando area sales engineer, suggested two 15 hp Kaeser SM15 air compressors as an alternative to Maaco’s aging system:

    • One compressor was capable of supplying enough air on a daily basis
    • The second compressor was to serve as a backup, which would engage as needed
    • The team also made the appropriate improvements to the ductwork
    • Maaco has saved about $300 per month with the CAS system

    Reviews From Our Florida Customers

    At CAS, we are proud of the work we do and love knowing our customers are happy. These are just a few of our Florida clients’ reviews:

    Samuels Auto Corp: Sanford, FL

    “Your technician, Pete, went above and beyond for us. My machine was on its last leg and he took all the extra time to restore it as best as possible. He took the time to explain everything in detail. He did an amazing job!”

    Environmental Services Department Company: City of Largo, FL

    “We were having issues with our aging air compressor and in need of replacement. We searched compressor companies online and found Compressed Air Systems Inc. located in Tampa, FL. After calling the number, I was immediately connected to a salesperson—Bo Wenrich of Compressed Air Systems, who showed up at my location within an hour.

    The inside sales rep, Jack, stayed on top of all communication, making sure the unit arrived on time and had delivered to the location in Tampa for all to be coordinated. Compressed Air Systems took care of all coordination between a Contracted Electrician and installation group.

    I would recommend Compressed Air Systems to anyone…looking for a Quality Turn Key Experience!”

    The Hill Group: Vero Beach, FL

    “I wanted to make you aware that your installation crew and Levi Combs were professional on every level. They did an outstanding job installing my new Kaeser compressor, tank, and dryer.

    The 15 horsepower Kaeser with dryer and 400 gallon wet tank is truly amazing. From the ease of operation to how beautifully quiet the Kaeser is, down to the air quality has surpassed my expectations. I have done my research on compressors and wasn’t going to settle until I had the best. I now know my research and time has paid off.”

    Contact Us About Our Air Compressor Solutions

    Since 1963, CAS has been providing compressed air solutions in Florida. Over the years, we’ve enjoyed the opportunity to serve many happy customers, and we look forward to continuing this tradition of top-notch customer service and custom solutions. For a personalized review of your current system, we invite our Florida customers to sign up for a free walk-through consultation to learn more about how to reduce costs and improve efficiency.

     

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